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Get Your Overall Equipment Effectiveness to 85% and higher.

The importance of knowing what your OEE is!

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Overall Equipment Effectiveness (OEE) Part 4 of 4 Part Blog

by Dion Volk

Now that you know how to calculate OEE, what do you do with it?  How is it useful?  What is a good number?

Knowing your OEE helps you understand your manufacturing health, know when to take on additional orders, when to make new equipment acquisitions, and when not to.

Once you have started the daily process of calculating and tracking your Overall Equipment Effectiveness, addressing manufacturing problems early becomes straightforward.  Being able to break your OEE calculation back down to its three basic components, Availability, Productivity, and Quality, tells you exactly where the problem is.

When it comes to taking on additional orders, knowing your OEE is critical.  If you have an OEE of 85% or higher, congratulations, unfortunately you are most likely at the capacity of your equipment.  Knowing your OEE in this case should help you justify new equipment and calculate its ROI.  Now, if your OEE is low, that’s not necessarily a bad thing, if a low Availability number is the cause.  If Productivity or Quality are the cause of your low OEE, then maybe unreliable or worn-out equipment should be replaced.

What is a good OEE? The common thought is that world-class OEE is anything above 85%.  If you have an OEE of 85% that is fantastic, congratulations are in order.  Keep in mind you still have a 15% loss.  The benchmark of 85% is just that, a benchmark.  Good OEE is up to the manufacturing facility to determine for itself.

At FASTechnology Group we understand what it takes to get good product out, efficiently.  Together we can erase benchmarks, establishing new ones.  Let our +30 years of packaging experience help you improve your OEE

Here is a Link to Part One “What is OEE and How Can It Be measured?”

Unique Scannable QR Codes are easy to add to existing production set up

FASTechnology Group Receives U.S. Patent

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FOR PROVIDING INDIVIDUAL, UNIQUE, SCANNABLE QR CODES ON EACH PACKAGE

We are pleased to announce that the United States Patent and Trademark Office has awarded our company patent, (No. US 2015-0102100 A1), for our database systems and methods for consumer packaged goods.

Our patent covers a system for handling product packages for use with a QR code-scanning device and includes a package-handling device and a printer that prints unique, individual, scannable QR codes on each package. This system also includes a database that stores data records of package parameters, linked to one, non-sequential URL; an enabler configured to link to the printer to generate the individual QR codes; a loader configured to link to the enabler and the portals to the database for adding package parameters and accessing package information.

 “Receiving the PACKprint patent is an important milestone for our company and the industry,” says Joe Hattrup, President and CEO of FASTechnology Group. “With PACKprint, the drive for personalized customer engagement is now affordable and accessible to all companies, regardless of size or location.”

The variable PACKprint code on your package lets you share information like product trace ability and recalls, coupons, contests and campaigns with your customers.  This is an added value to our packaging machinery and integration expertise.

Contact Ryan McCord directly at 618.692.9797 ext. 427 or by email  ryan.mccord@fastechgroup.com to learn how easy and affordable it is to bring personalized customer engagement to your organization.

 

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lean manufatcuring implementation

“What is OEE and How Can It Be Measured?”

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OEE Part 1 of 4 Part Blog

by Dion Volk

The term OEE is being thrown around a lot lately; so what is it exactly?  Overall Equipment Effectiveness (OEE) is a concept used in lean manufacturing implementation.  At a very basic level OEE can be measured using the following equation:

OEE = Availability X Productivity X Quality
or
OEE = A X P X Q

AVAILABILITY: is the amount of time, in percentage, the equipment is available to produce product vs the amount of time the equipment actually produced product.

Example: If a packaging machine was available to run for 8 hours, but only ran 7, you would have an Availability of 87.5%.

PRODUCTIVITY: is the comparison between maximum machine speed and actual machine speed.  This can get confusing as not all packages have the same maximum machine speed; more complex packages take more time to produce, lowering your machine productivity.

Example: If a machine has a maximum speed of 120ppm (packages per minute), but only produces 80 ppm, its productivity would be 66%.

Example: If a machine has a maximum speed of 120ppm, but a more complex package can only be produced at 100ppm, the productivity would be 83%.

QUALITY: is the number of good packages produced compared to the total number of packages produced as a percentage.

Example: if a machine produced 28,800 packages and 28,000 packages passed QA, the quality is 97%.

If the scenario above is used for the OEE calculation it would look like this:

 

OEE = 87.5%(Availability) X 66%(Productivity) X 97%(Quality)

OEE = 56%!!!

 

This is a simple illustration of how quickly Overall Equipment Effectiveness can be lost in a production environment.  In part two, we will discuss contributing factors to OEE loss, and how to mitigate them.